The plastics industry is undergoing a major transformation, driven by the need to reduce environmental impact and promote a circular economy. Plastic extrusion stands out for its ability to combine efficiency and environmental awareness by using recycled and biocompatible materials, minimizing waste and consumption of nonrenewable resources.

Sustainable raw materials: the key to innovation

One of the key features of sustainable extrusion involves the choice of raw materials. New opportunities are being enabled by the reuse of post-consumer plastics, as well as biodegradable and biobased polymers derived from renewable sources. The use of recycled plastics from end-of-life consumer products is a crucial strategy for reducing reliance on virgin raw materials. This approach decreases the amount of plastic waste bound for landfills and helps create a circular economy, in which materials are reused and enhanced. Biodegradable polymers offer a sustainable alternative to traditional plastic materials: they are able to decompose naturally, reducing pollution and waste build-up in the environment.

The product life cycle: from production to recycling

Another pillar of sustainability in plastic extrusion is given by attention to the product life cycle. Eco-friendly design allows the creation of products designed to be easily recycled at the end of their life. This means reducing the presence of mixed materials that are difficult to separate and preferring mono-materials that simplify the recovery and reuse process. Limiting the use of non-recyclable additives and harmful chemicals is crucial to make extrusion even more sustainable. Manufacturing processes are developing more environmentally friendly alternatives that improve product safety without compromising quality and durability.
In addition, the use of advanced technologies, such as intelligent temperature control and optimization of extrusion processes, allows energy consumption to be reduced and waste to be minimized.

VBN’s commitment to sustainability

Sustainability is an essential part of VBN’s extrusion processes. Each processing step is designed to reduce environmental impact by combining technological innovation and production efficiency. Plastic profiles can be manufactured using environmentally friendly raw materials, such as recycled plastic and biodegradable polymers from renewable and non-polluting sources.
Our responsible approach considers the entire product life cycle, from design to the end of its use. This means developing profiles that ensure high performance, are designed to be easily recycled and reintroduced into production processes, avoiding waste and reducing the accumulation of plastic waste. The goal is to minimize the use of non-recyclable materials and simplify the separation of components, promoting the recovery and reuse of raw materials.
Optimization of production processes and the use of innovative extrusion machinery allow for lower energy consumption and reduced waste. Thanks to a cogeneration and trigeneration system, we can generate the energy for self-consumption, thus contributing to the reduction of CO2 emissions.

Learn more about our commitment to sustainability.